The DaVinci Institute Membership - Where great ideas happen!
January 24th, 2006 at 6:50 am

Wireless Laptop Antenna Made from a Pen

Here is the design for a small antenna to boost the signal of a laptop wireless card, made from an ink pen, that can be stuck to the back of the laptop screen.

mini antenna

The design is the same as for the larger homemade antenna,
but uses thin RG58 cable and is only 2 sectors long. The size was
chosen so it could be housed inside the tube of an old pen, to provide
rigidity and protection to the antenna.

mini antenna
I also tried building it with even less tools than last time, so all you really need is

  • 300mm (1 foot) or rg58 cable
  • pen knife
  • ruler
  • small wirecutters
  • masking tape (any adhesive tape should do)
  • soldering iron and solder

The rg58 cable has a velocity factor of 0.66 , which is the same as
for the rg213 cable I used to make the original larger antenna.
This means that I can reuse all of the dimensions I had previously
calculated of
41mm for each half wave sector and 31mm for the quarter wave whip.

The first step is to make the 1/4 wave whip, you need to cut off 31mm of the outside covering and shielding.

mini antennaI’ve
left the insulation on for now, so that the wire for the whip doesn’t
get too bent, while I working on the sector, but it will
be removed later, just before all the sectors are soldered together.

Next up is the other end of the sector that is attached to the
quarter wave whip, and the rest of the sectors (if you want more)
Once joined togeter, each sector needs to be 40.5mm long, so I make the
main body of each sector 37mm with 4mm of central wire sticking out
each end,
to be used to solder to the sectors either side.

mini antenna

I found the easiest way to cut the sectors was to hold the knife
still and roll the cable on the worktop, so it rotates along the knife
blade, cutting through
the outer plastic and the wire shielding. Then carefully cut into the
central insulation paying special attention to not cutting the central
wire. I used the wire cutters to snip
the sectors apart. You should then end up with the pieces as shown
below.

mini antenna

Now we just need to join all the parts together. You need to
cut a small v shaped notch into the outer plastic to reveal the wire
shielding below, being careful not to cut the shielding.
For the larger antenna I built a custom jig to hold the pieces together
while soldering, but for this small antenna I’ve found just taping the
parts down to the surface seems adequate for the job.
Remember that the overall length of each sector needs to be 40.5mm. I
measure from the end of one sector to the same point on the next.

mini antenna

All you need now is to put a connector on the other end that is
compatible with the connector on your wireless card. If you can’t find
a suitable connector, you may have to buy a short pigtail for your
wireless card, which is a short cable designed for connecting the card
to an antenna, and either put an N-connector on the end of your mini
antenna, or as I did, cut up the pigtail, and solder it directly to the
antenna cable.
To protect your mini antenna from damage, you may want to house it in
the body of an old felt tip pen. Find one that fits the assembled
antenna snugly, and glue or stick them together.

Disclaimer I should point out now that I don’t claim
that the above design is fit for any purpose, and don’t accept any
liability for use of the design, or any antenna based on this design.
If you want to build an antenna using this design, then you are
responsible for ensuring that it doesn’t breach any laws where you are,
and is compatible with any hardware you connect it to. If in doubt, buy
a commercial antenna.

More here.

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