Researchers at Imperial College in London have developed a 3D-printing system that uses multiple drones to build vertical structures while in flight.
By Mark Crawford
Robotic additive manufacturing methods are being retooled for use in the construction industry. There are currently two ways to use 3D printing in construction: 3D-printing structural components off site, then transporting those pieces on site for assembly, or using ground-based 3D printers to produce structures on site. But ground-based printers are limited in the size of the structures they can print.
Researchers from Imperial College London and the Swiss Federal Laboratories of Materials Science and Technology have developed a system that eliminates this scalability issue by using fleets of drones equipped with 3D-printing systems. Large and complex structures could potentially be entirely built with multiple drone-based printing systems that operate from the construction site.
The research team, led by Mirko Kovac, a professor aerial robotics at Imperial College, calls the new process “Aerial Additive Manufacturing” (Aerial-AM), in which a fleet of drones collaborate in flight to create large, intricate structures. A multi-drone approach allows for autonomous 3D printing under human supervision and real-time assessment of printed geometry as construction progresses. Drones can also monitor and adjust their building capabilities on the fly in real time.
